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Design Desk edition

Load/Path

New things engineers designed this week, and where you could fit into that work.

Issue
07·D
Week
2–6 Nov 2026
Designs
6
Build-it
2 projects
Read time
≈ 7 min

Six new designs, from a plug for ships at a wind farm to a Moon engine from ex-student rocketeers

Most of this week's designs are early. A research chip, a lab transistor, an animal-tested implant, a factory-tested connector, an engine on a test stand. We say which stage each one is at. For every design we show what was built and the idea that made it work. We also show what is still unsolved, because that is where the next jobs are.

  • The problemWhat was broken, slow, dangerous or wasteful
  • The design moveThe one idea that made it work
  • Still unsolvedThe open problem, and the job opening
  • Where you fitDisciplines and skills that do this work
core discipline supporting role
The career map: which branches of engineering each design needs. Most need three or more. Scroll sideways on a phone.

Faster, wider, closer: new silicon

A chip that starts almost at once, and a material that stands more voltage.

Automotive chips · JapanResearch chip

A car AI chip that keeps its operating system on board

Cars need computers that are ready the instant the driver turns the key. Normally a chip loads its operating system and AI model from memory outside the chip, and that takes time.

Aisin and Tohoku University built a 16 nm system-on-chip with STT-MRAM, a magnetic memory that keeps data with the power off, placed next to the processor. The operating system and the AI model both live on the chip. The partners say kernel boot, the core of the operating system starting, fell from 2,535.3 ms to 65.7 ms. AI processing fell from 594.6 ms to 58.5 ms, and object detection used about a fiftieth of the usual energy. They presented it at an IEEE circuits conference in Taiwan on 1–4 November.

Power electronics · USLab result

A transistor made from a semiconductor with a record-wide bandgap

Power electronics, the parts that switch big currents in chargers and inverters, waste energy as heat. Materials with a wider bandgap can stand stronger electric fields before they break down, so they can handle more voltage.

Cornell engineers grew thin films of silicon-doped aluminium gallium oxide on sapphire, with a bandgap above 7 eV against about 6 eV for the previous record. They built a field-effect transistor, the AlphaFET, and a diode from it. Current changed by more than four orders of magnitude between off and on. The study appeared in Nature on 7 October, and Cornell publicised it this week. Sapphire is produced at large scale, which could help manufacturing.

Machines built around a constraint

A ship that can't plug in, an engine that has to fit a lander, an implant that can't stay, a battery that is too cold.

Offshore wind · MarineFactory-tested

A plug that lets service ships charge from the wind farm

Service operation vessels carry technicians to offshore turbines. Charging one at sea means connecting an 11 kV cable to something that is moving.

Stillstrom has built a vessel container unit that holds the ship's end of that connection. It can go at the bow, stern or below deck, on a new ship or an existing one. The wind-farm end would be a local equipment room with a transformer and medium-voltage switchgear. In August, a separate trial with Esvagt and Semco Maritime showed the cable being paid out and retrieved while the ship held position with dynamic positioning. The new unit passed factory acceptance testing, witnessed by DNV. Semco Maritime is building the first one in Esbjerg for spring 2027.

Space · SwitzerlandTest stand, plan for a lander

A detonation engine, from a student team to a Moon lander plan

A normal rocket engine burns fuel in a steady flame. A rotating detonation engine burns it in a shock wave that circles a ring-shaped chamber. The Swiss start-up Stellar Alpina, founded by four people from the student group ARIS, is building one called Genziana. It is designed for 1 to 5 kilonewtons of thrust and burns propane with hydrogen peroxide.

The company reports eight successful hot fires of its first prototype earlier in 2026, with up to five stable detonation waves. In October it said it had run more than 150 hot fires across 23 configurations. Its plan is a transfer vehicle, Monarch, then a lander, Morpho, to carry up to 50 kg to the Moon's surface. It has raised CHF 3.5 million.

Spinal cord injury · USAnimal study

A temporary ultrasound implant for the surface of the spinal cord

After a spinal cord injury, doctors want to know what is happening to blood flow and tissue at the injury site. Moving a patient to a scanner is hard.

Johns Hopkins Medicine's MUSIC is about the size of a small bandage. A surgeon would place it over the spinal cord, where it images blood flow and tissue changes in real time. A second, exploratory mode uses focused ultrasound to act on blood flow. In a first proof-of-concept study in animals, published in Science Advances on 4 November, the team found temporary implantation feasible and safe, with real-time feedback. It has not been tested in people. It holds an FDA Breakthrough Device Designation from 2023.

Electric cars · GermanyRolling out

Warming the battery before the charger, by software update

A cold battery accepts power slowly, so a fast charger can't use its full output. The fix is to warm the battery before you arrive.

Volkswagen's ID. Software 3.9.1 adds manual preconditioning of the high-voltage battery before a fast charge to older ID. cars: ID.4 and ID.5 built before October 2023, ID.3 up to 2024, early ID. Buzz and older Škoda Enyaq, per electrive citing InsideEVs. The update also revises thermal management and cools the battery better after charging. It arrives over the air and needs the battery at least 50% charged. Newer software generations already do this automatically on the way to a charger.

Three design moves to steal

The same patterns turn up again and again. Try one on your next project.

Do the slow part earlier

If something has to take time, move it out of the moment that matters.

This week: a chip with its operating system already on board · a battery warmed on the way to the charger

Buy margin with the material

Before adding a bigger part or a safety factor, ask whether a different material gives the margin.

This week: a wider bandgap to stand more voltage

Prove it small, then claim it big

Test the part, then the unit, then the system, and say which stage you have reached.

This week: 150 hot fires before a lander · factory tests before sea trials · animals before people

Build it yourself

One for the workbench, one for the spreadsheet.

Bench project · Electronics

Measure your own start-up time

Aisin cut its chip's kernel boot time by keeping data next to the processor. Measure something similar on a board you own. Wire an LED or a spare pin to a microcontroller or single-board computer. Use a phone's slow-motion video, or an oscilloscope if you have one, to time from applying power to the first output. Compare two boards. Then write down what each one does before your own code starts running.

Skills embedded systems, timing measurement, boot sequences

Spreadsheet project · Thermal

How long does it take to warm a battery?

Model a battery pack as a lump of thermal mass with a heater. Pick a mass, a specific heat capacity and a heater power, and state them as assumptions. Work out how long it takes to warm from 0 °C to 20 °C. Then add heat loss to the cold air and see how the answer changes. Does a longer drive to the charger help? Compare your result with how a real pack might behave.

Skills specific heat, heat loss, spreadsheet modelling

Your homework

  • Cornell's material has a bandgap above 7 eV against about 6 eV before. A wider bandgap lets a material stand a stronger electric field. Why does that let a device be thinner for the same voltage?
  • A ship holding position still drifts by some metres. List what a charging connector has to tolerate when the ship moves and the wind-farm end does not.

More new designs this week

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