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The week in engineering, cut to what you need before the kettle boils.

Issue
03
Week
5–9 Oct 2026
Stories
15
Read time
≈ 9 min
Sheet
1 of 1

60-second readIf you stop here, you're still up to speed

  1. Old US reactors will make more power. Google is backing 890 MW of upgrades at 11 existing reactors. The US government plans to lend $4.2bn for 433 MW more.
  2. The fusion project ITER now has all its big parts. The last of nine sections of its 5,200-tonne vacuum chamber arrived in France.
  3. HS2 joins up a 1.4 km tunnel near Wendover, built from 2,740 precast concrete pieces.
  4. A Cardiff steelworks is turning old concrete into new cement. Start-up Reclinker raised £10m to scale up.
  5. A heart valve that grows with a child. US regulators approved a valve that doctors can widen with a balloon instead of more open-heart surgery.
  6. A robot hand that walks on its fingers. ETH Zurich's hand crawled over 14 surfaces and flipped itself upright in 21 of 25 tries.
Lead storyEnergy · Nuclear · US

The quickest new nuclear power is inside old reactors

Building a nuclear plant takes years. This week, Google and the US government backed plans to squeeze more electricity out of reactors that already exist.

On 6 October, Google and the power company Constellation announced a deal to add 890 MW to 11 of Constellation's existing US reactors. Google will buy the extra electricity for 20 years. Constellation says it will invest more than $4.3bn. The first upgrade should be running by 2028, and all of it by the end of 2032.

A day earlier, the US Department of Energy said it plans to lend the utility Vistra $4.2bn. That would pay for 433 MW of upgrades at three plants in Ohio and Pennsylvania, and help keep about 4 GW of existing capacity running for roughly 20 more years. Amazon agreed a similar 190 MW upgrade at Calvert Cliffs in Maryland on 30 September.

The trick is called an uprate: getting more power out of a reactor that is already licensed and built. Engineers replace turbines, steam generators and control systems so the plant can safely run at higher power. The US Nuclear Regulatory Commission sorts uprates into three sizes. A small one adds under 2% and is reviewed in about six months. A "stretch" uprate adds up to about 7% and takes about nine months. An "extended" one adds up to 20% and takes about a year to review.

Compare that with a new reactor. China connected Tianwan 7 to its grid this week, more than five years after construction began. Constellation hasn't said which 11 reactors are involved.

Why it matters to youMost energy engineering isn't new-build. It's finding hidden capacity in machines that already run. Thermodynamics, turbine design and safety cases are the skills that unlock it.

Nuclear uprate deals announced around this week: Google and Constellation 890 MW, DOE loan to Vistra 433 MW, Amazon and Constellation 190 MW, total 1,513 MW, compared with the US government's target of 2,500 MW of uprates by 2027 05001,000 1,5002,0002,500 megawatts (MW) of extra capacity US target: 2,500 MW by 2027 Google + Constellation, 11 reactors 890 US government loan to Vistra, 3 plants 433 Amazon + Constellation, 1 plant (30 Sep) 190 All three together 1,513 MW
Fig. 1: Reactor upgrade deals announced between 30 September and 6 October, against the US Department of Energy's target for uprates by 2027. The Google deal comes online between 2028 and 2032. Sources: Constellation, Utility Dive, ANS, POWER (target).
1.5GWExtra nuclear capacity (1,513 MW) from three US reactor-upgrade deals, without building a new reactor
5,200tWeight of ITER's finished vacuum chamber, now that its ninth and last section has arrived
23.5%Record efficiency for a 30 × 30 cm perovskite solar panel, set by UNSW in Sydney
22mmHow wide a new children's heart valve can be stretched by balloon as the child grows. It starts at about 13 mm.

Civil & Structural

2 stories
Rail · UK · In construction

HS2's Wendover tunnel is now one piece

On Monday, the two halves of HS2's Wendover "green tunnel" in Buckinghamshire were joined. A green tunnel is a box built in a trench and then buried, so the land on top can be landscaped again. This one hides the high-speed line for 1.4 km.

It is made from 2,740 precast concrete segments that form an "M" shape, with separate bores for northbound and southbound trains. The team built it in two halves. That let digging, building and backfilling go on at the same time. Next come the tunnel entrances, the fit-out and the backfill on top.

Why it mattersPrecast pieces turn a building site into an assembly line. Splitting the job in two is a scheduling decision as much as a structural one.

Rail · Europe · In service

Delft's new tram is built not to disturb the labs it passes

After about 20 years of planning, trams reached the TU Delft campus in the Netherlands on 5 October. The 2.5 km extension cost €93m and has six stops, four of them on campus.

The problem was the labs. Trams vibrate and their power supply makes magnetic fields, which can spoil sensitive experiments. The trams turned out worse on both counts than expected. So engineers set the rails in concrete slabs on rubber, to soak up vibration. They also ran the power cables close together between the rails, not overhead, to cut the magnetic field. Even so, trams run only on weekdays from 07:00 to 19:00.

Why it mattersElectromagnetic interference is an electrical problem with a civil solution. Projects like this need engineers who can talk across both.

Mechanical & Energy

+ lead · 2 stories
Fusion · Europe · In construction

The world's biggest fusion machine has all its main parts

ITER is an international fusion experiment being built in southern France. Its core is a vacuum chamber shaped like a hollow doughnut, where hydrogen will be heated into a plasma. The chamber comes in nine sections. The last one arrived on 2 October, after more than 16 years of work by European manufacturers. Five sections were made in Europe and four in Korea.

Assembled, the chamber will be 19.4 m across, 11.4 m high and weigh about 5,200 tonnes. Every major part of the core machine is now on site. The timeline is still long: research starts in 2034, and fusion fuel isn't due until 2039.

Why it mattersHolding a near-perfect vacuum inside a 5,200-tonne welded steel structure is a manufacturing problem first. Welding and quality engineers built this.

Storage · UK · Pilot

A battery for the seabed passes its pressure test

Offshore wind farms have little space for batteries on their platforms. UK firm Verlume has built one that sits on the seabed instead. Its Orah system stores 500 kWh. Its 10-tonne enclosure is 7.2 m long and was squeezed in a pressure chamber in Aberdeen to prove it survives deep water.

It is the largest vessel ever tested at that centre. The full system weighs 85 tonnes. It will go to OranjeWind, a wind farm in the Dutch North Sea. The companies say it will be the first seabed battery at an offshore wind farm that can help keep the grid stable. The planned depth and start date haven't been published.

Why it mattersThis is pressure-vessel design, sealing and heat management in one product. These are core mechanical skills, used in a new place.

Electrical & Electronics

2 stories
Power electronics · Reference design

One converter takes AI racks from 800 volts to 6

Last week we reported that AI data centres want to feed their racks at 800 V DC (direct current). The catch is stepping that down towards the roughly 1 V that chips use. Just reaching 6 V normally takes two converters: 800 V to about 50 V, then 50 V to 6 V.

Navitas and Microchip have shown a design that does it in one step. It uses 16 gallium nitride (GaN) transistors, which switch faster and waste less energy than silicon. They switch a million times a second, which lets the other parts shrink. The companies claim up to 96% peak efficiency, and say the unit is about 20% thinner than a phone. It is a reference design for other firms to copy, not a product yet.

Why it mattersEvery conversion stage wastes some energy and takes up space. Removing a whole stage is the kind of win power engineers look for.

Quantum · Programme

The US picks four quantum computer makers to prove themselves

DARPA, the US military's research agency, is testing whether any quantum computer could do useful work by 2033. On 7 October it moved four companies to the final stage: Atom Computing, Diraq, IBM and IonQ. They join Microsoft and PsiQuantum, making six.

Both IonQ and Diraq say their deals are worth up to $300m. Diraq builds qubits (quantum bits) in silicon, on the same 300 mm wafers used for normal chips. Among those that did not go through was the UK's Quantum Motion.

Why it mattersHow do you test a machine that doesn't exist yet? Writing those benchmarks is a real engineering job.

Chemical & Materials

2 stories
Cement · UK · Scaling up

A Cardiff steelworks is making cement from demolished buildings

Making cement normally means heating limestone in a kiln to about 1,450 °C. That releases a lot of carbon dioxide. Concrete accounts for about 7.5% of the CO₂ humans emit, and the cement is almost 90% of that, Cambridge researchers say.

Their idea, now run by start-up Reclinker, skips the kiln. Steelmakers already add lime to their electric arc furnaces to clean the molten steel. Reclinker replaces that lime with old cement paste recovered from demolished concrete. It comes out of the furnace as new cement clinker. "Thousands of tonnes" have been made at a Cardiff steelworks. This week Reclinker raised £10m. It claims a 50% cut in emissions at first, at the same cost as normal cement. Those are company figures.

Why it mattersThe best ideas often reuse a process that already exists. Here, one industry's waste becomes a raw material for another.

Solar · Record

A record for a big perovskite solar panel

Perovskites are cheap crystals that turn sunlight into electricity well in small lab cells. They usually do worse as panels get bigger. Engineers at UNSW in Sydney, with Chinese manufacturer UtmoLight, have made a 30 × 30 cm panel with a certified efficiency of 23.5%. That beats the previous record by 0.6 percentage points.

The trick was removing a nickel-oxide layer. The team hasn't published how long the panel lasts, which is perovskites' big weakness. The next target is a full-size 2.8 m² panel at 18–19%.

Why it mattersScaling up is where many lab results fail. Getting good results over a large area is a manufacturing problem.

Aerospace & Space

2 stories
Space · Mission

A spacecraft that will inspect dead satellites up close

Low orbit is filling up with dead satellites and spent rocket stages. Before anyone can clear them up, they need to know how each one is tumbling. NASA's SSPICY mission (Small Spacecraft Propulsion and Inspection Capability) will find out. It uses Otter, a spacecraft "about the size of a washing machine" built by Starfish Space, which launched on 1 October.

From early 2027 it will fly within a few hundred metres (NASA says "hundreds of yards") of up to four dead US objects. It will measure their spin, which way they face and what state their surfaces are in, without touching them. Cameras and software steer it on its own. Its electric thrusters sit on a robotic arm that can point them.

Why it mattersFlying close to something that tumbles unpredictably is a hard control problem. Guidance, vision and propulsion engineers all work on it together.

Rockets · Europe · Ground test

Europe's reusable rocket rehearses with liquid nitrogen

Themis is a test rocket meant to teach Europe how to land and reuse boosters. At Esrange in northern Sweden, ArianeGroup filled it with liquid nitrogen at about −200 °C, to check how it copes with the cold without using real fuel. The European Space Agency (ESA) reported the test on 7 October.

The test also tried out robots that will find the rocket after landing, connect to it and drain leftover fuel. A rehearsal with real liquid oxygen and methane comes next, then an engine firing. The first hop will rise up to 100 m and try to land upright.

Why it mattersReusing a rocket depends on the ground work after landing as much as the flight. That needs mechanical, cryogenic and automation engineers.

Robotics & Controls

2 stories
Robotics · Europe · Lab

A robot hand that walks on its own fingers

Robot hands normally hang from an arm. Researchers at ETH Zurich unbolted one and taught it to walk on its fingertips. It carries an 80 g backpack holding a battery, motion sensor and a small Raspberry Pi computer.

It crawled over 14 different surfaces at an average 9 cm a second. When tipped over, it flipped itself upright in 21 of 25 tries. It also pushed a 41 g cube to targets up to 40 cm away, 15 times in a row. The paper is a preprint, so it hasn't been peer-reviewed yet.

Why it mattersThe same hardware can do very different jobs if the control software changes. That's a good reason to learn both.

Drones · Software · Lab

A drone flight plan with a guarantee it won't crash

Avoiding something that moves is hard when you don't know where it's going. MIT's planner, called SANDO, needs only one fact about each moving obstacle: its top speed. It surrounds the obstacle with a bubble that grows by that speed over time. Then it plans a path that stays outside every bubble. The guarantee holds only if no obstacle goes faster than its stated top speed.

In 12 real flights, drones using only their own sensors and computers avoided every moving obstacle. The work is in IEEE Transactions on Robotics.

Why it mattersA safety guarantee you can prove on paper is worth more than a good test record. Expect proofs like this to matter for certification.

Biomedical

2 stories
Medical devices · Approved

A heart valve that grows with the child

About 1 in 100 babies is born with a heart defect. Children who need a new valve outgrow it, which can mean repeated open-heart surgery. On 1 October, the US Food and Drug Administration (FDA) approved a valve designed to avoid that. It is the Autus valve, made by Edwards Lifesciences.

It goes in at about 13 mm wide. Later, doctors can stretch it to as much as 22 mm with a balloon pushed through a blood vessel. Its flaps are made of polymer, not animal tissue, a first for an FDA-approved valve. In a trial of 62 children, there were no deaths or strokes. Three valve frames cracked, but none caused symptoms. Patients will be followed for 10 years.

Why it mattersDesigning for a body that changes size is a mechanical problem. Why three frames cracked is the open question, and that is stress-analysis work.

Wearables · Product

A student design project became a tremor treatment

In 2017, students in MIT's product-design class 2.009 built a wristband for people with tremors. It vibrates to stimulate stretch sensors in the wrist. That project is now Encora Therapeutics. Its band was cleared by the FDA in February, and MIT told its story this month.

In a 2024 trial of 47 people with essential tremor, a common shaking disorder, over 70% improved. In home use, 78% reported a benefit after 90 days. Some wear it 12 to 14 hours a day.

Why it mattersYour design project could be a product. The path from a class prototype to an FDA-cleared device took about nine years and several trials.

Also on the wire

Try this before next week

  • A reactor makes 1,100 MW. A "stretch" uprate adds 7%. How many megawatts is that? Roughly how many UK homes could it supply, if one uses about 0.3 kW on average?
  • UNSW's panel converts 23.5% of sunlight over its 676 cm² active area (the panel is 30 × 30 cm, but not all of it collects light). In strong sunlight of 1,000 W/m², how many watts does it make?

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