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The week in engineering, cut to what you need before the kettle boils.

Issue
02
Week
28 Sep–2 Oct 2026
Stories
18
Read time
≈ 10 min
Sheet
1 of 1

60-second readIf you stop here, you're still up to speed

  1. What its maker says is the world's tallest wind turbine is up. It stands 365 m high in eastern Germany. Its turbine was hauled up inside a lattice tower in about 24 hours.
  2. Carbon Brief estimates wind and solar saved the UK £5.9bn in gas imports since the Iran war and Strait of Hormuz crisis began. They made 41% of UK electricity this year.
  3. Airbus's new cargo jet has flown. The A350F stayed up for 4 h 10 min on 29 September. Now it needs 400 hours of test flying.
  4. A US utility can build a small modular reactor. Regulators approved a 300 MW design in Tennessee, but it still needs a licence to run.
  5. Mercedes brings its biggest F1 upgrade since May to Malaysia. New sidepods and a reworked floor aim to fix weak grip out of slow corners.
  6. Boston Dynamics drops the little finger. Its Atlas robot's new hand has four fingers, because a fifth wasn't worth the extra complexity.
Lead storyEnergy · Structures · Europe

How a 365-metre wind turbine was hauled up inside its own tower

German engineers have built what they say is the world's tallest wind turbine. The clever part is how they got it up there without a crane that could reach 300 m.

This week, a wind turbine at Schipkau in eastern Germany reached its full height of 365 m to the tip of its blades. Its hub, the centre of the rotor, sits about 300 m up. The blade tips are only 3 m lower than Berlin's 368 m TV tower, the tallest structure in Germany.

Why go so high? The wind is stronger and steadier far above the ground. Designer GICON says that doubles the energy a turbine can collect, compared with a normal turbine with the same size of rotor. It expects at least 18 GWh a year from this one, though that has not been measured yet.

The problem is the crane. No ordinary crane can lift a turbine's nacelle (the housing for the generator) to 300 m. So GICON built a steel lattice tower, just under 160 m tall, like an electricity pylon. It then assembled a second, inner tower inside it, close to the ground, with the turbine on top. Steel cables pulled that inner tower up through the lattice at about 9 m an hour, and the whole lift took around 24 hours. The technique, called strand lifting, is common on bridges but new for wind turbines, says the German engineers' association VDI.

The turbine itself is modest: 3.8 MW, with a 126 m rotor. Germany's innovation agency SPRIND paid for it. Official start-up is planned for November. GICON says future versions could carry turbines of more than 7 MW.

Why it matters to youThe energy here comes from height, and height is a structural problem. Lattice design, wind loading, fatigue and heavy lifting are the skills that made this turbine possible.

Height of the GICON wind turbine compared with The Shard and Berlin's TV tower 0100200 300400 metres The Shard 310 m Blade tip 365 m Hub 300 m rotor 126 m across Lattice tower just under 160 m Inner tower, jacked up in ≈24 h Berlin TV tower, 368 m
Fig. 1: The GICON turbine at Schipkau, to scale with two familiar towers. Turbine figures from GICON, VDI and RenewEconomy; Berlin TV tower height from RenewEconomy. Photos of the turbine are in GICON's press release.
400tWeight cut from a weakened Dutch motorway bridge by swapping its asphalt for a thinner layer
7h55mLaunch to docking for Crew-13, the fastest by a US spacecraft at the ISS
15,000Charge cycles China wants long-life lithium cells to survive by 2030: one a day for 41 years
111tMaximum payload of Airbus's new A350F freighter, which flew for the first time

Civil & Structural

2 stories
Bridges · Europe

The Netherlands takes 400 tonnes off a weak bridge

In July, Dutch engineers found that the steel in the arch of the Merwedebrug, a 1960s motorway bridge on the A27 near Gorinchem, was weaker than they had thought. Lorries and coaches were banned. NL Times says about 18,000 vehicles a day used to cross.

The road agency Rijkswaterstaat then closed the bridge from 24 September and replaced its asphalt with a thinner, lighter layer. That cut about 400 tonnes of permanent weight, known as dead load. The bridge reopened on Saturday evening, ahead of schedule, with a 70 km/h speed limit. It has to last until a new bridge is finished, which is planned for 2031.

Why it mattersYou can't make old steel stronger overnight. You can reduce the load it carries. That's a quick, real way to buy time on an ageing structure.

Tunnels · In construction

Tunnelling begins on the first new rail tunnel under the Hudson in more than 100 years

The only rail tunnel between New Jersey and New York's Penn Station opened in 1910. This week, the first tunnel boring machine (TBM) for a new tunnel alongside it was launched in North Bergen, New Jersey. The old tunnel will then be repaired. A TBM is a giant rotating drill that digs and lines a tunnel as it goes.

This one has a cutting head 8.7 m across and weighs about 1,525 tonnes. Its first drive is about 1.5 km through hard rock under the Palisades cliffs. It should advance at around 10 m a day. Railway Gazette says the first drive is expected to take a year, which allows for stops and slower stretches. Four machines are planned in total. More than 200,000 rail passengers a day travel on this corridor.

Why it mattersTen metres a day sets the schedule for the whole project. Tunnelling engineers spend their careers protecting that number.

Mechanical & Energy

+ lead · 2 stories
UK · Grid · Analysis

Carbon Brief estimates wind and solar saved the UK £5.9bn in gas imports

Gas prices have soared since the US and Iran went to war in February. Carbon Brief calls it the Hormuz crisis, after the Strait of Hormuz, a key shipping route for oil and gas. The climate news site has worked out what Britain's wind and solar farms saved in that time. Its answer: they cut the gas the UK needed to import by £5.9bn.

The logic is simple. Every unit of electricity from wind or sun is one that a gas power station didn't have to make. Wind and solar have supplied a record 41% of UK electricity in 2026 so far, against 25% from gas. The avoided imports are roughly the cargo of more than 100 tankers of liquefied natural gas. In September alone, wind and solar made nearly 10 TWh and saved about £1.3bn.

Households still feel the crisis. From 1 October, typical gas bills are 33% higher than in April, about £200 a year more, according to the think tank Nesta. Electricity bills are up 4%. Carbon Brief's article doesn't set out its full method, so treat £5.9bn as an estimate.

Why it mattersGrid engineering has a price tag. Every terawatt-hour of wind and solar is gas the country doesn't have to buy at crisis prices.

Average UK wholesale gas price in pence per therm: about 30p in 2019, 90p from 2023 to early 2026, 134p since March 2026, 189p in September 2026 050100 150200 pence per therm ≈30*90134189 2019 2023 toearly 2026 SinceMar 2026 Sep 2026
Fig. 2: Average UK gas price over each period, from Carbon Brief. *Carbon Brief gives no exact 2019 figure; it says 90p was "roughly three times" the 2019 price. A therm is a unit of gas energy, about 29.3 kWh.
Nuclear · Regulation

US regulators approve construction of a small modular reactor

Small modular reactors (SMRs) are nuclear plants designed to be built from factory-made parts, so they should be quicker and cheaper to put up. On 29 September, US regulators (the Nuclear Regulatory Commission, NRC) gave the Tennessee Valley Authority (TVA) a permit to build one at Clinch River, Tennessee. TVA says it is the first US utility to get such a permit for this design.

The reactor is a 300 MW GE Vernova Hitachi BWRX-300, a boiling-water design: water boils inside the reactor and the steam drives the turbine directly. TVA says it is about a third the size of a traditional nuclear unit. The NRC's review took 14 months, four months ahead of schedule. TVA has not set a start date, and it still needs a separate licence before it can load fuel.

Why it mattersThe big promise of SMRs is speed. It is an early test of whether US licensing can keep up.

Electrical & Electronics

2 stories
Power electronics · Product

AI data centres are moving to 800 volts, and chipmakers are building new power parts for it

Racks of AI chips now draw so much power that operators want to feed them at 800 V DC (direct current) instead of today's lower voltages. For the same power, higher voltage means less current, so thinner cables and smaller losses. But every rack then needs compact converters to step 800 V down to 48 V or 12 V. Further stages bring it down to the roughly 1 V the chips use.

Japan's Renesas launched a gallium nitride (GaN) power transistor for that job on 30 September. GaN switches faster and wastes less energy than silicon. Renesas says its 8 × 8 mm package, cooled from both faces, has a footprint 57% smaller than the 10 × 15 mm package widely used today. Mass production starts in mid-2027.

Why it mattersGetting more power through less space without overheating is now a core power-electronics problem, and AI data centres are paying to solve it.

UK · Displays · Research

Why your new TV shows you and your friend different colours

Modern TVs and cinema projectors can show a wider range of colours than older screens. But viewers don't all see those colours the same way. Colour vision varies from person to person, and the lens of the eye yellows with age. About 1 in 20 men has deuteranomaly, a common red-green colour deficiency.

Researchers at UCL built a model of these differences and tested it on 16 displays, from TVs to professional monitors and projectors. In Optics Express they show that tweaking the exact shade of light a screen's red, green and blue emit could make colours look closer to the same for different viewers. Industry calibration methods would need updating first.

Why it mattersA spec sheet assumes an average viewer, and real people aren't average. Designing for the spread is a lesson for any sensor or display.

Chemical & Materials

2 stories
Batteries · Policy

China sets its battery targets for 2030

Seven Chinese government bodies have published a plan for the country's battery industry up to 2030, released on 28 September. By 2030 it wants long-life lithium batteries to last 15,000 charge cycles. That's one full charge a day for 41 years.

It also wants leading manufacturers' defect rates down to a few faulty cells per billion made. And it wants the first large-scale use of all-solid-state batteries, which replace the liquid inside a cell with a solid. These are targets, not products yet. They tell battery makers what they will be designing for over the next five years.

Why it matters"Parts per billion" is a manufacturing-quality target, not a chemistry one. Quality and process engineers will do much of this work.

Timber · Europe · Test

A timber-and-concrete floor as thin as a concrete one

Concrete floor slabs account for about 40% of a building's embodied carbon (the CO₂ released making and building it), the University of Stuttgart says. Timber floors are greener, but they usually need beams and more columns, so they end up deeper. A Stuttgart-led team has made a flat timber-concrete slab that is the same 36 cm thickness as a concrete one.

It spans in both directions between columns, using glued timber segments laid along the paths the forces take. A full-size test piece spanning 8 × 4 m carried 20 tonnes plus its own weight and bent only 12 mm. It uses about 66% less reinforced concrete than a standard slab. The first pilot building is planned in Oberkochen, Germany.

Why it mattersThis is your structures and materials modules working together: span, deflection and embodied carbon in one design.

Aerospace & Ocean

2 stories
Aircraft · Europe · Flight test

Airbus's new cargo jet makes its first flight

The Airbus A350F, a freighter version of the A350 airliner, flew for the first time on 29 September in Toulouse. A crew of five kept it airborne for 4 hours 10 minutes, reaching 25,000 ft (7,600 m) and an airspeed of 340 knots (about 630 km/h).

It can carry up to 111 tonnes and has what Airbus calls the largest main-deck cargo door in commercial aviation. Airbus claims up to 40% less fuel burn per tonne carried than older freighters. Next comes a ten-month campaign of about 400 flight hours, which should end with certification by the European Union Aviation Safety Agency (EASA).

Why it mattersA first flight is the start of testing, not the end. Most of the work happens in the next 400 hours, and flight-test engineers run it.

Space · Operations

SpaceX's Crew-13 reaches the space station in under eight hours

NASA's SpaceX Crew-13 mission docked with the International Space Station (ISS) on 1 October, 7 hours 55 minutes after launch. NASA says that is the fastest launch-to-docking by a US spacecraft in the station's history.

The trip isn't set by rocket speed. A spacecraft has to match the station's orbit and catch up with it, and the timing of that chase sets how long it takes. On board are NASA's Jessica Watkins and Luke Delaney, Canada's Joshua Kutryk and Russia's Sergey Teteryatnikov.

Why it mattersCatching a space station is mostly a timing problem. Orbit planning decides how quickly a crew can get there.

Software & Controls

2 stories
Robotics · Product

Boston Dynamics gives its humanoid robot a hand with no little finger

Boston Dynamics unveiled a new hand for its Atlas humanoid robot on 1 October. It has four fingers, not five. The team decided the little finger wasn't worth the extra parts, cost and things that could break. "The best part is no part," the company writes.

The hand has 13 degrees of freedom, meaning 13 separate joints it can move on its own. The old gripper had seven. The thumb has four and each finger has three, and every joint has its own motor. Boston Dynamics says no cables cross the joints, which it says removes a common failure point. Pressure sensors in the fingertips and palm let it feel what it holds. Boston Dynamics says it can grip tools such as drills and press their triggers.

Why it mattersThis is design for manufacture in public. Every finger you remove takes away motors, sensors and failure points. Try asking "what can I delete?" on your next project.

Boston Dynamics' Alberto Rodriguez told IEEE Spectrum the team is working out what would need to change to make 100,000 hands a year. That is a goal, not a production plan.

Marine · Autonomy

The US Navy is buying 30 uncrewed patrol boats, trade press reports

The US Navy is buying 30 medium-sized uncrewed surface vessels, ten each from three builders, trade press reports. One winner, HII, says its ROMULUS boat steered itself 420 nautical miles (778 km) in 28 hours during a 13-day trial.

The hard part is not the hull. The boats must follow COLREGs, the international "rules of the road" that stop ships colliding, with almost no human input. The next phase asks for vessels up to 90 m long that can run for at least ten days uncrewed.

Why it mattersTurning written rules into software that makes safe decisions is a core controls and autonomy job.

Automotive & Motorsport

3 stories
Formula 1 · Aerodynamics

Mercedes brings its biggest upgrade since May to Malaysia

Mercedes has brought its biggest upgrade since May to this weekend's race at Sepang in Malaysia. F1 is racing there for the first time in nine years. A document from F1's governing body, the FIA, lists seven changed areas on the W17, Mercedes' 2026 car, mostly the floor and the rear of the car. The aim is more downforce (the air pressure that pushes the car onto the track) and better traction out of slow corners, one of the W17's few weak spots.

The most visible change is the sidepod, the body section beside the cockpit. It now ramps down steeply towards the rear wheels, to guide air along the car without letting it peel away from the surface. Simulations predict about three tenths of a second a lap, The Race reports. RacingNews365 puts the downforce gain at about 4%, with no extra drag. Both are estimates until the car runs.

Why it mattersAerodynamicists predict gains in simulation and then have to prove them on track. When the two disagree, they hunt for the reason. That correlation work is a big part of an F1 aero job.

Formula E · Tyres

Formula E's next electric race cars will run on Bridgestone tyres, with a separate wet tyre

Formula E has named Bridgestone as its only tyre supplier from the 2026/27 season, replacing Hankook. The deal runs to 2029/30, and the new season starts on 18–19 December in Jeddah, Saudi Arabia. The tyres have to cope with the new Gen4 car. Formula E says the Gen4 car produces up to 600 kW (815 bhp), reaches 100 km/h in 1.8 seconds and has permanent all-wheel drive.

Bridgestone will supply a main dry tyre (a slick, with no tread), the Potenza Gen4, and a separate heavy-rain tyre called Typhoon Tyre. Earlier Formula E cars used a single all-weather tyre, Grande Premio notes. Bridgestone says 65% of the material is recycled or renewable. That includes carbon black (the filler that strengthens rubber) made from oil produced by heating scrap tyres without oxygen, and silica from rice husks. These are company claims.

Why it mattersAll that power reaches the road through four small patches of rubber. How a tyre handles torque, heat and wear sets the car's real limits.

Road cars · Lab prototype

A steering wheel that swells to show where the car wants to turn

University of Michigan engineers have built a steering wheel for semi-autonomous cars. It lets the driver disagree with the car before it acts. Two patches on the rim, at 10 and 2 o'clock, swell to show which way the car plans to turn. The driver can squeeze a patch to say no and suggest a different move.

In lab driving tests, drivers using this two-way system drove smoother paths and braked more confidently than with one-way warnings. They reported less effort and frustration, and regained trust faster after the system made an error. The catch: some drivers trusted the system too much after the car had accepted their input. Toyota Research Institute funded the work, published in Human Factors. The team is looking for commercial partners.

Why it mattersHanding control between human and machine is a design problem as much as a technical one. Controls, actuators and human factors all meet in one steering wheel.

Biomedical

2 stories
Biohybrid · Lab

A swimming robot powered by living muscle

MIT engineers have built a small swimming robot driven by real muscle cells. Its skeleton is a gel film about half a millimetre thick. On top sits a layer of muscle, thinner than a hair, made from cells engineered to contract when light shines on them.

Flash light on one fin and only that side moves, so the team can steer it through a water maze. It swims at about four body lengths a minute. In the group's earlier, iris-shaped design, the muscle moved only about 0.1 mm. A stiffer gel and grooves that line up the cells made the difference. The work is in Advanced Functional Materials.

Why it mattersStiffness and groove shape are ordinary mechanical design choices. Here they decide how well living tissue works as a motor.

Vaccines · Mouse study

MIT team makes mRNA vaccine mixes that last a year without refrigeration, in mice

Today's mRNA vaccines must be stored at −20 to −80 °C, which is hard in hot countries with weak power supplies. An MIT team has made versions that stayed stable for up to a year at room temperature, and for two months at about 37 °C.

They screened nearly 50 ingredients already approved for medicines and picked five. A machine-learning model then chose the best mixtures over a few rounds of experiments. So far the vaccines have only been tested in mice. Published in Nature Biotechnology.

Why it mattersThe cold chain (keeping vaccines refrigerated from factory to patient) is costly. This formulation could shorten it, if it works in people. Using machine learning on small datasets is a skill any process engineer can use.

Also on the wire

Try this before next week

  • The power in wind rises with the cube of wind speed. If wind at 300 m blows 20% faster than at 150 m, how much more power is available? How much faster would it need to blow for the power to double?
  • Carbon Brief says nearly 10 TWh of wind and solar saved about £1.3bn of gas in September. How much is that per megawatt-hour?

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