← All issuesDesign Desk edition →

Load/Path

The week in engineering, cut to what you need before the kettle boils.

Issue
01
Week
21–25 Sep 2026
Stories
14
Read time
≈ 9 min
Sheet
1 of 1

60-second readIf you stop here, you're still up to speed

  1. Lake Powell hits a record low. 3,517 ft, and the Bureau of Reclamation is now running the reservoir to protect Glen Canyon's turbines.
  2. Nuclear fuel crosses 5%. Framatome will ship the first commercial reload enriched above the long-standing limit, for 24-month cycles.
  3. GM closes the battery loop. New EVs are shipping with cathodes made from 100% recycled nickel, cobalt and manganese.
  4. CO₂ instead of steam. A Denver startup says a bolt-on sCO₂ block can lift a gas turbine's output by up to 50% with no extra fuel.
  5. ASM's carbon that flows. A new deposition film fills 3D chip trenches and flattens itself, cutting a polishing step.
  6. Robo-insect does ten flips in 11 s. MIT's AI controller made its paperclip-weight flyer 447% faster.
Lead storyCivil · Water · Hydropower

The West's giant battery is running flat

Lake Powell has dropped below its all-time low. The engineers now have one job: keep enough head on the dam to spin the turbines.

On 10 September, Landsat 8 photographed Lake Powell with its surface at 3,517.24 ft. The reservoir had already broken the old record of 3,519.92 ft, set in April 2023, roughly a month earlier, and it kept falling into September. Downstream, Lake Mead set its own record low in August.

The cause was a snow drought. The 2025–26 winter left the Upper Colorado Basin with a thin snowpack, record warmth shrank it further, and the spring melt that normally refills Powell barely arrived. More than 40 million people and about 5 million acres of farmland depend on the river.

The U.S. Bureau of Reclamation started intervening in April. It is releasing extra water from Flaming Gorge upstream and holding more water in Powell by cutting releases to Mead. It cancelled a spring "controlled flood" that rebuilds sandbars and skipped an August cool-water release meant for native fish. The priority is plain: stop Powell falling below the level Glen Canyon Dam needs to keep generating power, a risk Reclamation had judged realistic by August without action.

Why it matters to youA reservoir is a hydraulic structure, an energy store and an ecosystem at once, and here those three uses are in direct conflict. If you work in water, dams or grid planning, this is the case study your career will keep coming back to.

Lake Powell surface elevation compared with the previous record and the minimum level for hydropower 3,5303,5203,510 3,5003,4903,480 ft above sea level 10 Sep 2026: 3,517.24 Old record, Apr 2023: 3,519.92 Minimum power pool ≈ 3,490 Below this, turbines at Glen Canyon can't safely generate DAM ≈27 ft margin
Fig. 1: Section through Lake Powell at Glen Canyon Dam, vertical scale only. Surface and record levels from NASA Earth Observatory; minimum power pool as commonly cited by USBR. Photo for the web edition: Landsat 8 before/after pair, 2017 vs 2026 (NASA).
74fsTime for Caltech's chip to steer one light beam with another
140GWUS simple-cycle gas turbines venting usable exhaust heat
>5%U-235 in the first commercial fuel reload past the industry limit
100GWhPlanned output of CATL's Hungarian plant, now in trial runs

Civil & Structural

+ lead · 3 stories
Materials · Research

Concrete that gets stronger and soaks up CO₂

Civil engineers at Mepco Schlenk Engineering College in India swapped half the fine aggregate in M35 concrete for zeolite and 1% of the cement for bamboo biochar. The mix, called ZB5, hit 38.49 MPa in compression, up 7.48% on the control, and 4.39 MPa split tensile, up 15%.

In a carbonation chamber it took up 1.2 g of CO₂ a day, with CO₂ reaching 15 mm into the specimen over seven days. The team is pitching it for pavements, parapets and sewer pipes. It is still a lab proof of concept, and long-term durability is untested. The paper came out in Carbon Research in 2024 and is getting fresh attention this week.

Why it mattersStrength and sequestration usually trade off. Here both went up, which makes it worth watching.

UK · Policy

Lloyds: UK's ageing assets need "smarter risk-sharing"

A Lloyds Banking Group report published on 22 September, Built to Last, argues that climate-resilient infrastructure won't get built without better public-private collaboration, smarter sharing of financial risk and more open asset data. It lands as the UK works through a 10-year infrastructure strategy worth more than £725bn.

The ICE also launched a policy programme this week on public engagement, aimed at speeding up delivery and rebuilding trust in big schemes.

Why it mattersResilience work is where a lot of UK graduate civils jobs will sit this decade. Knowing how it's funded helps you pick good projects.

Mechanical & Energy

3 stories
Thermodynamics · Startup

Swap the steam for supercritical CO₂ and get half as much power again

Denver's American Supercritical came out of stealth with an $8m pre-seed round and a factory-built power block that sits on a gas turbine's exhaust. It uses the waste heat to drive a second cycle running on CO₂ held above its critical point (31 °C, 73.8 bar), where the fluid is as dense as a liquid but flows like a gas.

That density is the selling point. The company says its turbomachinery and heat exchangers take about a tenth of the footprint of a steam bottoming cycle, can be fitted without modifying or re-permitting the turbine, and lift output by up to 50% with no extra fuel. Its target is the roughly 140 GW of simple-cycle turbines in the US, many of them installed quickly to feed data centres. The team includes alumni of Sandia, Kairos Power, Echogen and Blue Origin.

Why it mattersThis is your Rankine-cycle lecture with a different working fluid. "Up to 50%" is the company's claim; field data from a real site will be the test.

Simplified schematic of a supercritical CO2 bottoming cycle on a gas turbine exhaust GAS TURBINE simple cycle hot exhaust HEAT EXCH. to stack sCO₂ TURBINE → generator cooler compressor sCO₂ loop
Fig. 2: A bottoming cycle, simplified. Exhaust heat that a simple-cycle plant sends up the stack instead drives a closed CO₂ loop. Photo for the web edition: gas-fired plant (Getty, via IE).
Nuclear · World first

Nuclear fuel breaks the 5% ceiling

Framatome has signed the first contract to put fuel enriched above 5% U-235 into an operating commercial reactor in the US. Deliveries start in spring 2028 from its plant in Richland, Washington, which spent four years upgrading and recently won NRC approval for higher enrichment and higher burnup.

The payoff is time. Plants refuel roughly every 18 months; this fuel stretches that to 24, cutting outages. Higher burnup also means more energy per assembly and less waste per MWh. The customer utility hasn't been named.

Nuclear · Study

SMRs lose on the grid and win at the refinery

A University of Michigan and Idaho National Laboratory study in Nature Communications modelled 34 ammonia plants, 9 steel mills, 47 refineries and nearly 1,000 factories. Its verdict: small modular reactors can't beat cheap renewables selling into the grid, but they pay off supplying heat and hydrogen directly to heavy industry.

With the $3/kg clean hydrogen tax credit, the model sees 91 GWe viable at first, rising to 171.9 GWe as factory build costs fall. That is nearly double today's entire US nuclear fleet.

Electrical & Electronics

3 stories
Semiconductors · Launch

ASM's carbon film fills the trench and flattens itself

Dutch toolmaker ASM International launched XP8 Vertos Flowable Carbon on 22 September, billed as the first PECVD carbon film that flows. Standard carbon films follow the shape underneath, so bumps survive into the next layer and fabs have to add chemical-mechanical polishing or etch-back to flatten them.

The new film fills high-aspect-ratio features from the bottom up without voids or seams and leaves a flat surface ready for patterning, all in one tool. ASM says it is already in high-volume manufacturing for logic and memory.

Photonics · Research

Steering light with light in 74 femtoseconds

Harry Atwater's lab at Caltech used a patterned "pump" pulse to briefly change the refractive index of an amorphous-silicon metasurface through the optical Kerr effect. A weaker "probe" beam passing through was deflected by up to 13°.

Electro-optic modulators wait for excited electrons to relax, which caps them at pico- to nanoseconds. The Kerr effect doesn't need that, so switching was limited only by the 74 fs laser pulse. Nanopillars on the metasurface trap the light long enough to make the weak effect usable. Published in Nature Nanotechnology.

Quantum · Computing

IonQ runs error-correction decoding on one CPU

IonQ researchers report that the decoder for their quantum error correction ran on a single conventional CPU and added only 0.02% to total computation time, so it didn't slow the quantum task. Decoding speed is one of the classical-engineering bottlenecks between today's machines and fault-tolerant ones.

Chemical & Materials

3 stories
Batteries · Circular economy

GM builds EV cells from old EV cells

GM and recycler Cirba Solutions took end-of-life GM packs apart, shredded them into black mass in Ohio, and refined it to battery grade. The result was cathode active material with 100% recycled nickel, cobalt and manganese. Ultium Cells, GM's venture with LG Energy Solution, made the cells, and packs were built at Factory ZERO and Spring Hill.

The first cars rolled off the line this month. Nearly 14 million EV batteries are expected to reach end of life worldwide by 2040.

Process · Research

Molten salt turns carrier bags into petrol below 200 °C

Oak Ridge National Laboratory uses aluminium-chloride molten salts as both solvent and catalyst to crack polyethylene into liquid fuel. The process yields about 60% gasoline under 200 °C. Pyrolysis usually needs 450–500 °C, and this route needs no noble metals, no hydrogen and no initiator.

The catch is that the salts absorb water and lose stability, so the team is working on ways to confine them. Patent filed; the underlying paper is from 2025 in JACS.

Manufacturing · Europe

CATL switches on cell lines in Hungary

The world's biggest battery maker began trial production on two cell lines at Debrecen on 22 September, after clearing its final permits. The site has built 537,000 modules since 2024. At a planned 100 GWh it will be CATL's largest plant outside China. No date yet for series production.

Aerospace & Robotics

2 stories
Controls · Research

A robot insect that does backflips

MIT's flapping-wing microrobot is the size of a microcassette, weighs less than a paperclip, and runs on soft artificial muscles. Kevin Chen's and Jonathan How's groups gave it a two-stage brain. A robust model-predictive controller plans aggressive manoeuvres offline, then a small neural network learns to imitate it fast enough to fly in real time.

Speed rose 447% and acceleration 255%. It pulled ten somersaults in 11 seconds while staying within 4–5 cm of its path in gusts. Next step: onboard sensors so it can leave the motion-capture lab. Published in Science Advances.

Why it matters"Train a fast policy from a slow optimal controller" is a technique you'll see across drones, legged robots and cars.

Space · Commissioning

Roman's 300-megapixel camera wakes up

On its way to L2, NASA's Nancy Grace Roman Space Telescope cooled its Wide Field Instrument to −143 °C and switched on 18 infrared detectors, together about the size of a laptop screen. Engineers then tested the filter wheel in zero-g for the first time and exercised the focus mechanism. The detectors are heading for −183 °C.

One image will cover more sky than the full Moon at Hubble-like sharpness. The coronagraph also passed its first checks. First science images are due by early 2027.

Also on the wire

Try this before next week

  • Work out Powell's usable head: surface 3,517 ft, minimum power pool about 3,490 ft. What share of the dam's design head is that?
  • Look up CO₂'s critical point (31 °C, 73.8 bar) against water's (374 °C, 221 bar). Why does that make compact turbomachinery possible?